Vehicle-Specific Guides

Van MOT Requirements: Complete Guide for Light Commercials 2025

Van MOT rules explained: Class 4 vs Class 7 testing, when vans need MOT, what's tested differently, motorhome requirements, and common van failures.

Published: December 14, 2025
Updated: December 14, 2025
14 min read

Van MOT Requirements: Complete Guide for Light Commercials 2025

Do vans need an MOT? Yes – most vans need their first MOT at 3 years old, then annually. But van MOT testing differs from car testing in key areas: weight class determines test type, load areas are inspected, and some dual-purpose vehicles have unique rules.

This complete guide explains van MOT requirements for 2025, including Class 4 vs Class 7 testing, motorhome rules, pickup truck classifications, what's tested differently on vans, common failures, and costs.


Quick Answer: Van MOT Requirements 2025

Van TypeFirst MOTFrequencyTest ClassCost
Small vans (<3,000kg)3 years oldAnnualClass 4£54.85
Large vans (3,000-3,500kg)3 years oldAnnualClass 7£58.60
Motorhomes/Campervans3 years oldAnnualClass 4 or 7£54.85-£58.60
Pickup trucks (dual-purpose)3 years oldAnnualClass 4£54.85
Converted vans (camper)3 years oldAnnualClass 4 or 7£54.85-£58.60

Key points:

  • ✅ First MOT at 3 years old (same as cars)
  • ✅ Then every year after that
  • ✅ Weight determines Class 4 (lighter) or Class 7 (heavier)
  • ✅ Load area is inspected (unlike car boots)

When Does a Van Need Its First MOT?

Standard Rule: 3 Years Old

All vans (regardless of weight) need their first MOT 3 years after initial registration.

Example:

  • Van registered: 1 March 2022
  • First MOT due: 28 February 2025 (end of the month before 3rd anniversary)
  • Then annual MOT every year

Exceptions

No exceptions for commercial use (unlike some countries where commercial vehicles have different rules)

No exemption for low-mileage vans (even if it's only done 1,000 miles)

Historic van exemption: Vans over 40 years old (manufactured before 1 Jan 1985 in 2025) are exempt if substantially unchanged – but this is rare for working vans.


Class 4 vs Class 7: Which Van MOT Do You Need?

The weight of your van determines which type of MOT test is required.

Class 4 MOT (Small Vans)

For vans with:

  • Design Gross Vehicle Weight (DGVW) up to 3,000kg

Common examples:

  • Ford Transit Connect
  • Volkswagen Caddy
  • Citroën Berlingo
  • Vauxhall Combo
  • Renault Kangoo
  • Mercedes Citan
  • Fiat Doblo

Test characteristics:

  • Same equipment as car MOT tests
  • Two-post lift or roller brake tester
  • Cost: £54.85 (same as cars)

Class 7 MOT (Large Vans)

For vans with:

  • Design Gross Vehicle Weight (DGVW) between 3,000kg and 3,500kg

Common examples:

  • Ford Transit (most models)
  • Mercedes Sprinter
  • Volkswagen Crafter
  • Citroën Relay
  • Peugeot Boxer
  • Renault Master
  • Iveco Daily (up to 3,500kg)

Test characteristics:

  • Requires specialist equipment (heavy-duty lift, bigger brake rollers)
  • Not all MOT garages can do Class 7 tests
  • Cost: £58.60 (£3.75 more than Class 4)

How to Find Your Van's DGVW

Where to look:

  1. V5C logbook (registration certificate)

    • Section labelled "Revenue Weight" or "Gross Vehicle Weight"
    • This is your DGVW
  2. Manufacturer's VIN plate

    • Usually inside driver's door frame or under bonnet
    • Look for "GVW" or "Max Laden Weight"
  3. Owner's manual

Important: It's the design weight (maximum the van is rated for), not the actual weight when empty.

Example:

  • Ford Transit with 3,500kg GVW → Class 7 (even if it only weighs 2,000kg empty)

What's Tested on a Van MOT? (vs Car MOT)

Van MOTs test everything that car MOTs test, plus some additional areas.

Standard Tests (Same as Cars)

Lights: Headlights, sidelights, brake lights, indicators, reverse lights, fog lights, number plate light

Tyres: Tread depth (1.6mm minimum), condition, damage, matching across axles

Brakes: Effectiveness, balance, handbrake

Steering: Play, condition, power steering

Suspension: Shock absorbers, springs, bushings, ball joints

Seatbelts: Condition, anchorage, operation

Windscreen: Chips, cracks (same 10mm/40mm rules as cars)

Wipers and washers: Function, condition

Mirrors: Condition, security

Horn: Audible and working

Emissions: Diesel smoke opacity or petrol catalytic converter (if fitted)

Registration plates: Legible, correct font, secure

VIN (chassis number): Visible and matches V5C


Additional Tests for Vans

1. Load Area Inspection

What's checked:

  • Floor condition: No holes, rust-through, sharp edges
  • Load restraints: Securing points, tie-down hooks, load bars (if fitted)
  • Side panels and roof: No excessive corrosion affecting structure
  • Rear doors: Secure, hinges not damaged, locks working

Why it matters:

  • Cars' boots aren't inspected in detail
  • Vans' load areas are structural and safety-critical

Common failures:

  • ❌ Rusted-through floor panels
  • ❌ Missing or insecure load lashing points
  • ❌ Damaged door hinges (rear or side sliding doors)

2. Extra Doors

What's checked:

  • Side sliding doors: Secure, hinges/rollers not damaged
  • Rear barn doors: Latches work, no excessive play
  • Tailgate struts: If fitted, must support weight

Failure example: Side sliding door doesn't latch properly (dangerous – could open in transit).

3. Additional Lighting

Some vans have:

  • Roof-mounted lights
  • Side marker lights (on long-wheelbase vans)
  • Work lights (if permanently fitted)

All must work if they're part of the lighting circuit.

4. Payload-Related Wear

Testers look for:

  • Suspension sag (vans carry heavy loads → springs wear faster)
  • Brake wear (heavy braking with loads → pads/discs wear quicker)
  • Tyre wear (uneven wear from overloading)

Motorhome and Campervan MOT Requirements

Motorhomes and converted campervans have special MOT considerations.

Classification

Depends on conversion type:

1. Purpose-Built Motorhomes (e.g., Fiat Ducato conversions)

  • V5C shows "Motor Caravan" as body type
  • Class 4 MOT (if under 3,000kg)
  • Class 7 MOT (if 3,000-3,500kg)
  • First MOT at 3 years, then annual

2. DIY Converted Vans (Van → Camper)

If DVLA has re-classified as "Motor Caravan":

  • Same as purpose-built motorhomes (Class 4 or 7)

If V5C still shows "Van" or "Panel Van":

  • Tested as a van (Class 4 or 7)
  • Living area may not be inspected (depends on tester)

To re-classify: Apply to DVLA with evidence of conversion (photos, receipts). Benefits:

  • Lower road tax (motorhome rate vs van rate)
  • Sometimes lower insurance

What's Tested on Motorhomes

Standard MOT items (lights, brakes, suspension, etc.)

Plus motorhome-specific:

Gas system (if fitted):

  • Not part of MOT – but some garages offer voluntary gas safety checks
  • LPG systems for propulsion are tested (if van runs on LPG)

Living area doors:

  • Must be secure (habitation door, storage compartments)

Additional weight:

  • Testers account for heavier rear end (kitchens, bathrooms, furniture)

Not tested:

  • ❌ Leisure equipment (cookers, fridges, water pumps)
  • ❌ Habitation electrics (12V/240V sockets)
  • ❌ Plumbing

Pickup Truck MOT Requirements

Pickup trucks (e.g., Ford Ranger, Toyota Hilux, Mitsubishi L200) have unique rules.

Dual-Purpose Vehicles

Most pickups are classified as "Dual-Purpose Vehicles" (for tax and MOT purposes).

Requirements:

  • Class 4 MOT (even if GVW over 3,000kg)
  • ✅ First MOT at 3 years, then annual
  • ✅ Cost: £54.85 (car rate, not van rate)

Why Class 4? They're designed for passenger + goods use (not goods-only like vans).


What's Tested on Pickups

Standard car MOT items

Plus pickup-specific:

Load bed:

  • Floor condition (rust, holes)
  • Tailgate secure and hinges intact

Rear lights:

  • Bed lights (if fitted)
  • Trailer socket (if fitted)

Suspension:

  • Rear leaf springs common on pickups (checked for cracks, U-bolt tightness)

Common failures:

  • ❌ Corroded load bed floor
  • ❌ Cracked rear leaf springs (from overloading)
  • ❌ Rear light clusters damaged (exposed in load bed)

Common Van MOT Failures

Based on DVSA data, here are the most common reasons vans fail MOTs:

1. Lighting Defects (28% of Van Failures)

Why vans fail more than cars:

  • Rear lights mounted low (prone to damage when reversing)
  • Side marker lights (long-wheelbase vans) not replaced when blown
  • Work lights wired incorrectly

How to avoid:

  • ✅ Check all lights before MOT (including side repeaters, fog lights, reverse lights)
  • ✅ Replace blown bulbs (£5-£15)
  • ✅ Check trailer socket lights work (if fitted)

Typical failure: "Rear number plate light not working" – easy fix, but instant failure.


2. Tyres (21% of Van Failures)

Why vans fail:

  • Heavy loads wear tyres faster
  • Commercial use (high mileage)
  • Overloading → uneven wear

Common tyre failures:

  • ❌ Tread depth below 1.6mm
  • ❌ Sidewall damage (bulges, cuts)
  • ❌ Mismatched tyres across axles
  • ❌ Wrong load rating (van tyres must be "C" rated for commercial use)

How to avoid:

  • ✅ Check tread depth monthly (use 20p coin test)
  • ✅ Replace tyres at 3mm (don't wait for legal limit)
  • ✅ Use van-rated tyres (C or XL load rating)

3. Brakes (18% of Van Failures)

Why vans fail:

  • Heavy loads = faster brake wear
  • Discs and pads wear quicker than on cars

Common brake failures:

  • ❌ Worn brake pads (<1.5mm)
  • ❌ Corroded brake discs
  • ❌ Brake fluid contaminated or low
  • ❌ Handbrake ineffective (especially on older vans)

How to avoid:

  • ✅ Get brakes inspected during servicing
  • ✅ Listen for squealing (sign of worn pads)
  • ✅ Test handbrake holds on a hill

Cost to fix: £150-£400 (pads + discs, both axles)


4. Suspension (16% of Van Failures)

Why vans fail:

  • Constant heavy loads stress suspension
  • Potholes + payload = worn bushings, springs

Common suspension failures:

  • ❌ Worn shock absorbers (leaking oil)
  • ❌ Cracked coil springs or leaf springs
  • ❌ Perished bushings (especially rear axle)
  • ❌ Damaged anti-roll bar links

How to avoid:

  • ✅ Don't overload van (stay within DGVW)
  • ✅ Check for excessive bouncing (sign of failed shocks)
  • ✅ Inspect for leaking shock absorbers

Cost to fix: £200-£600 (depends on components)


5. Emissions (12% of Van Failures)

Most vans are diesel → smoke opacity test.

Common failures:

  • ❌ Excessive smoke (DPF blocked or removed)
  • ❌ EGR valve failure
  • ❌ AdBlue system fault (on Euro 6 vans)

How to avoid:

  • ✅ Do a long motorway run before MOT (clears DPF)
  • ✅ Check AdBlue level (top up if below 25%)
  • ✅ Service engine regularly

Cost to fix: £100-£2,000 (DPF cleaning £150-£400, replacement £800-£2,000)


6. Body and Structure (10% of Van Failures)

Vans rust faster than cars:

  • Exposed to weather (work use)
  • Load area moisture (wet cargo)
  • Stone chips from debris

Common body failures:

  • ❌ Corroded sills (underneath doors)
  • ❌ Rusted-through floor (load area)
  • ❌ Damaged subframes

How to avoid:

  • ✅ Wash underside regularly (remove salt in winter)
  • ✅ Check for rust bubbles (treat early)
  • ✅ Keep load area dry

Cost to fix: £200-£1,500+ (depends on extent of welding needed)


Van MOT Preparation Checklist

2 weeks before MOT:

Check all lights work (including fog, reverse, side markers)

Inspect tyres (tread depth, sidewall damage, pressure)

Test brakes (listen for squealing, check handbrake)

Top up fluids (screen wash, brake fluid, AdBlue if diesel)

Clear load area (remove tools, debris – tester needs to inspect floor)

Check doors work (side sliding, rear barn doors, latches)

Windscreen check (no chips >10mm in wiper area, no cracks in driver's vision)

Registration plates clean and secure

1 day before MOT:

Long drive (30+ minutes on motorway to warm engine, clear DPF)

Fuel tank at least half full (helps emissions test)

Wash van (easier for tester to inspect)


Van MOT Costs

Test TypeCostApplies To
Class 4 MOT£54.85Vans up to 3,000kg
Class 7 MOT£58.60Vans 3,000-3,500kg
Retest (within 10 days)FreeAll vans (if same garage)
Retest (after 10 days)£54.85 or £58.60Full MOT fee

Additional costs if you fail:

  • Brake pads + discs: £150-£400
  • Tyres (each): £60-£150 (van-rated)
  • Suspension repairs: £200-£600
  • Emissions (DPF clean): £150-£400
  • Body welding: £200-£1,500+

Where to Get a Van MOT

Class 4 Vans

Can be tested at:

  • ✅ Most MOT garages (same equipment as cars)
  • ✅ National chains (Halfords, Kwik Fit, ATS Euromaster)
  • ✅ Independent mechanics

Easy to find – nearly all MOT centres do Class 4.


Class 7 Vans

Can only be tested at:

  • ✅ Garages with Class 7 certification
  • ✅ Specialist commercial vehicle centres
  • ✅ Some (not all) chain garages

How to find: Use gov.uk/find-mot-test-centre and filter by "Class 7".

Tip: Book in advance – fewer garages = less availability.


Converted Van Considerations

If you've converted a van (camper, day van, workshop, etc.), be aware:

What Testers Look For

Secure fittings:

  • Furniture bolted down (not loose)
  • Heavy equipment secured (could become projectile in crash)

Electrical safety:

  • Wiring not exposed or damaged
  • Batteries secured

Not tested:

  • 12V leisure electrics (unless affecting vehicle lights)
  • Conversion quality (unless safety issue)

Re-Classification

If you want your van classed as "Motor Caravan":

  • Apply to DVLA with photos and receipts
  • Benefits: Lower tax, potentially lower insurance
  • MOT requirements unchanged

Van MOT FAQs

Do I need to empty my van for the MOT?

Partially. You need to:

  • ✅ Remove enough cargo for tester to inspect load area floor
  • ✅ Ensure spare wheel and tools are accessible (if fitted)

You don't need to completely empty it, but testers must see the floor.

Can I use my van during the 10-day retest window?

Technically yes, but:

  • ✅ Only for driving to/from repair garage
  • ❌ Not for commercial work (loading/deliveries)

Why? The 10-day rule assumes "minimal use" – commercial use could invalidate free retest.

Do electric vans need MOT?

Yes. Same rules as diesel/petrol vans:

  • ✅ First MOT at 3 years
  • ✅ Then annual
  • ✅ Class 4 or 7 (depending on weight)

What's not tested:

  • ❌ Emissions (no exhaust)
  • ✅ Everything else (lights, brakes, tyres, suspension)

Can I MOT my van early?

Yes. You can MOT up to 1 month before expiry without losing time.

Example:

  • Current MOT expires: 31 March 2025
  • You MOT on: 5 March 2025
  • New expiry: 31 March 2026 (you keep the extra days)

Benefit: Avoids March/September rush.


Summary: Van MOT Checklist

First MOT at 3 years old, then every year

Class 4 (up to 3,000kg) = £54.85 | Class 7 (3,000-3,500kg) = £58.60

Load area is inspected (not just passenger cabin)

Van-rated tyres required (C or XL load rating)

Clear load area before test (tester must see floor)

Check all lights (vans have more lights than cars)

Don't overload van (causes suspension/tyre wear → failures)

Long drive before MOT (clears DPF on diesels)


Next Steps


Van MOTs are broadly similar to car MOTs, but the additional load area inspection and commercial use patterns mean vans often need more preparation. Check lights, tyres, and brakes thoroughly, clear your load area, and book with a Class 7-certified garage if your van is over 3,000kg. A little preparation ensures your van passes first time – keeping you on the road and earning.